Benteler Automotive Technologies
February 26, 2020 6:41 pmBenteler Automotive Technologies Werk Holland, Michigan, 2016/2017
Initial Situation
- Aluminium Extrusion plant with a high operational complexity stemming from 11different aging processes that can only be put to work if every departement cooperates optimally!
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Has always been – and still is – highly unionised
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BAT aquired the plant from Hydro in 2009 and never succeeded in integrating it into BAT: in 2016 the “look and feel” was Hydro, not BAT!
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In eight years, between 2009 and 2016, the plant accumulated losses of $ 110 mioin EBIT
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The plant had descended into creeping anarchy over many years – The Rot had become a defining feature of life everywhere in the Holland plant!
Benefits delivered
- Start of the project in autumn 2016 – EBIT:
- in 2016: $ – 9.5 mio, budget was $ -15 mio
in 2017: $ – 1 mio, budget was $ – 2 mio
in 2018: $ + 5 mio, budget was $ + 1 mio - Through strong, consistent and long-term stable leadership Holland was finally able to build “fast and good” communication between the customers, ME, Production, Logistics and QM
- Today the Holland Team is a respected and competent business partner for clients + BAT
- Today communication inside and “around” Holland is fact-based and humane
- Today process-control everywhere in the plant is high, and getting better still!
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This post was written by Özlem Kellenberger